Yamaha Warrior 350 Service Manual

  • 7
    Contents
  • 8
    General Specifications/maintenance Specifications
  • 9
    Periodic Inspections and Adjustments
  • 9
    Periodic Maintenance/lubrication
  • 17
    Machine Identification
  • 17
    Vehicle Identification Number
  • 17
    Engine Serial Number
  • 17
    Model Label
  • 18
    General Specifications
  • 19
    Maintenance Specifications: Engine
  • 20
    Maintenance Specifications: Electrical
  • 21
    Cable Routing
  • 27
    Ignition System Circuit Diagram
  • 28
    Engine Revolution Limiter System
  • 29
    YFM350X Wiring Diagram
  • 55
    Index
  • 64
    Preparation for Removal and Disassembly
  • 66
    Special Tools
  • 71
    Specifications
  • 74
    Maintenance Specifications
  • 86
    General Torque Specifications
  • 86
    Definition of Units
  • 87
    Lubrication Diagrams
  • 93
    Periodic Inspection and Adjustments
  • 94
    Valve Clearance Adjustment
  • 97
    Spark Plug Inspection
  • 99
    Crankcase Ventilation System
  • 99
    Fuel Line
  • 99
    Intake Manifold
  • 99
    Exhaust System
  • 100
    Idling Speed Adjustment
  • 101
    Timing Chain Adjustment
  • 101
    Engine Oil Level Inspection
  • 102
    Engine Oil Replacement
  • 105
    Clutch Adjustment
  • 105
    Ignition Timing Check
  • 106
    Compression Pressure Measurement
  • 108
    Air Filter Cleaning
  • 111
    Throttle Cable Adjustment
  • 113
    Speed Limiter Adjustment
  • 114
    Brake Pad/fluid Inspection
  • 115
    Front Brake Adjustment
  • 116
    Rear Brake Adjustment
  • 118
    Parking Brake Adjustment
  • 119
    Air Bleeding (Hydraulic Brake System)
  • 120
    Drive Chain Slack Adjustment
  • 122
    Drive Chain Lubrication
  • 122
    Front and Rear Shock Absorber Adjustment
  • 125
    Brake and Change Pedal
  • 125
    Brake and Clutch Levers
  • 125
    Cable Inspection and Lubrication
  • 126
    Steering and Suspension Lubrication
  • 126
    Wheel Bearings
  • 126
    Steering System
  • 127
    Toe-in Adjustment
  • 128
    Tire Inspection
  • 131
    Wheel Inspection/battery Inspection
  • 133
    Fuse Inspection
  • 135
    Headlight Beam Adjustment/bulb Replacement
  • 137
    Engine Removal
  • 139
    Drive Select Lever and Crankcase Ventilation Hose
  • 142
    Engine Disassembly
  • 142
    Decompression Cam, Cam Chain Sprocket and Cylinder Head
  • 148
    Oil Filter and Neutral Switch
  • 149
    Clutch
  • 150
    Primary Drive Hear and Balancer Driven Gear
  • 151
    Shift Shaft
  • 151
    Oil Pipe
  • 155
    Bearing and Oil Seals
  • 156
    Crankshaft/Rocker Arms/Valves
  • 158
    Inspection and Repair
  • 158
    Cylinder Head
  • 159
    Valve Seat
  • 162
    Valve/valve Guide
  • 163
    Camshaft
  • 165
    Valve Spring
  • 165
    Timing Chain/chain Guide/sprocket
  • 166
    Cylinder/piston
  • 168
    Piston Ring
  • 169
    Piston Pin
  • 170
    Crankshaft/connecting Rod
  • 170
    Electric Starter Drives
  • 172
    Clutch Inspection and Repair
  • 174
    Oil Pump
  • 174
    Shifter
  • 175
    Transmission
  • 176
    Balance Drive Gear
  • 176
    Crankcase
  • 178
    Engine Assembly and Adjustment
  • 178
    Cramshaft/rocker Arms/valves
  • 180
    Rocker Arm and Camshaft
  • 181
    Transmission/balancer/crankshaft
  • 184
    Crankchaft and Balancer Shaft
  • 185
    Transmission and Shifter
  • 186
    Shifter Diagram
  • 189
    Drive Gear
  • 192
    Clutch Diagram
  • 193
    Right Crankcase Cover
  • 193
    Neutral Switch and Oil Filter
  • 194
    Starter Motor and Cam Chain
  • 194
    CDI Magneto and Left Crankcase
  • 196
    Cylinder Head/cylinder/piston
  • 198
    Piston and Cylinder
  • 199
    Cam Sprocket Installing Steps
  • 202
    Cylinder Head and Cam Chain Sprocket
  • 203
    Remounting Engine
  • 207
    Carburetor
  • 208
    Carburetor: Section View
  • 209
    Carburetor Removal
  • 210
    Carburetor Disassembly
  • 212
    Carburetor Inspection
  • 213
    Carburetor Assembly
  • 214
    Carburetor Installation
  • 215
    Float Height Adjustment
  • 216
    Fuel Level Adjustment
  • 217
    Wire Cylinder Removal/inspection
  • 218
    Wire Cylinder Installation
  • 219
    Front Wheel and Wheel Hub
  • 220
    Front Wheel Removal
  • 221
    Front Wheel Inspection
  • 222
    Front Wheel Installation
  • 224
    Rear Wheel and Wheel Hub
  • 225
    Rear Wheel and Wheel Hub Removal
  • 226
    Rear Wheel and Wheel Hub Inspection
  • 227
    Rear Wheel and Wheel Hub Installation
  • 230
    Front Brake
  • 230
    Brake Caliper and Brake Disc
  • 231
    Brake Hose and Master Cylinder
  • 232
    Brake Pad Replacement
  • 233
    Caliper Removal
  • 234
    Front Brake Caliper Disassembly/installation
  • 236
    Air Bleeding
  • 237
    Master Cylinder Disassembly/installation
  • 238
    Brake Disc
  • 240
    Rear Brake
  • 242
    Caliper Disassembly
  • 244
    Master Cylinder Disassembly
  • 245
    Master Cylinder Inspection and Repair/assembly
  • 246
    Caliper
  • 247
    Master Cylinder
  • 248
    Front Suspension
  • 249
    Front Suspension Removal
  • 250
    Front Suspension Inspection
  • 251
    Front Suspension Installation
  • 253
    Steering System Removal
  • 254
    Steering System Inspection
  • 255
    Steering System Installation
  • 257
    Rear Shock Absorber and Swingarm
  • 258
    Handling the Rear Shock Absorber and Gas Cylinder
  • 258
    Disposing of a Rear Shock Absorber and Gas Cylinder
  • 259
    Removing/checking the Rear Shock Absorber
  • 259
    Checking the Relay Arm and Connecting Arm
  • 260
    Installing the Rear Shock Absorber
  • 260
    Removing/checking the Swingarm
  • 261
    Checking the Drive Chain
  • 264
    YFM350XA Circuit Diagram
  • 266
    Electrical Components
  • 267
    Checking of Switches
  • 267
    Switch Connection
  • 267
    Checking Switch for Terminal Connection
  • 270
    Checking of Bulbs
  • 270
    Kinds of Bulbs
  • 272
    Electrical Starting System Circuit Diagram
  • 273
    Electrical Starting System Overview
  • 274
    Starting Circuit Operation
  • 275
    Electrical Starting System Troubleshooting
  • 275
    Starter Motor Does Not Operate
  • 284
    Charging System Circuit Diagram
  • 285
    Charging System Overview
  • 286
    Charging System Troubleshooting
  • 286
    The Battery Is Not Charged
  • 291
    Ignition System Overview
  • 292
    Ignition System Troubleshooting
  • 292
    If Ignition System Should Become Inoperative
  • 298
    Lighting System Overview
  • 299
    Lighting System Circuit Diagram
  • 300
    Lighting System Troubleshooting
  • 300
    Headlight Tail Light Do Not Come On
  • 304
    Signal System Circuit Diagram
  • 305
    Signal System Overview
  • 306
    Signal System Troubleshooting
  • 306
    Neutral Indicator Light and Reverse Indicator Light Do Not Come On
  • 311
    Starting Failure/hard Starting
  • 313
    Poor Idle Speed Performance/poor Medium and High Speed Performance
  • 314
    Faulty Gear Shifting
  • 314
    Clutch Slipping/dragging
  • 315
    Overheating
  • 315
    Faulty Brake
  • 316
    Shock Absorber Malfunction
  • 316
    Instable Handling/faulty Lighting System
  1. 87 Yamaha Warrior 350 Service Manual

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87 Yamaha Warrior 350 Service Manual

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